How Do They Work?

Lasers produce highly coherent, directional beams of monochromatic light. The basic structure of any laser is based on an active medium (either a gas or semiconductor) contained between multiple reflectors. A laser's reflectors contain light by oscillating it through a medium repeatedly allowing the energy to coherently build up with each pass using a process called stimulated emission. Laser radiation escapes due to a partially reflecting mirror in the assembly. This light can be used for a variety of applications including medical equipment, entertainment projectors, sensing for dynamic measurements, laser manufacturing, positioning, and machine vision.

Specifications of a Laser

Beam Diameter: The beam diameter refers to the diameter of the laser beam measured at the exit face of the laser housing. The beam diameter can be defined in several different ways, and for Gaussian beams it is typically described by the 1/e2width. The 1/e2 width is the distance between the two points on the marginal distribution whose intensities are 1/e2 = 0.135 times the maximum intensity value.

Beam Divergence: While laser beams are assumed to be collimated, they always diverge to a certain degree. The beam divergence defines how much the beam spreads out over increasing distance from the optical aperture. Beam divergence is defined by the full angle. In laser diodes, beam divergence is specified with two values because of the presence of astigmatism (see Diodes vs. HeNe). In this case the orientation of the beam divergence needs to be specified. Figure 1 shows the structure of a laser diode and demonstrates the divergence of the beam leaving the emitting area of the laser.

Fan Angle: The fan angle is the angle produced by accessory line or pattern generators. Figure 2 shows how the fan angle of a laser diode module line generator is calculated.

Output Power: The output power specified is the maximum power value of the laser light after the beam exits the laser housing. In other words, power is rated before passing through any optics outside of the laser housing. Values stated are typically within +/-10%. The light intensity typically has a Gaussian profile, meaning the intensity is highest at the center of the beam and dissipates radially outwards.

Class: This is the CDRH (Center for Devices and Radiological Health) warning label required on all laser products. The class designation corresponds to the maximum amount of laser radiation emitted from the laser at a specific wavelength.

(Center for Devices and Radiological Health, 2017)

Detectability/Visibility: The visibility of the laser spot (when viewed by your eye or another detector) depends on the signal to noise ratio (SNR). SNR is the ratio of signal power of the laser to the noise from background non-laser illumination. Higher SNR values mean that the laser spot is more detectable. For visual applications, the closer to 550nm (green) the laser wavelength is, the brighter it will appear. In detector applications, it is beneficial to use filtering to increase your SNR and perhaps utilize a lens to limit field of view. Laser wavelengths should be selected to best match a detector's responsivity. Figure 3 shows the relative sensitivity of the eye to different wavelengths.

Lifetime: Power supplies should be selected to run at the lowest voltage possible to extend the lifetime of the laser. Heat sinks are recommended and must be used if operating near maximum voltages. Maintaining a diode at the low end of the operating temperature range can also extend the laser’s lifetime. Diode modules typically have a lifetime of 10,000 to 20,000 hours.

Laser Accessories

Mounting and Positioning Laser Diodes

Mounting Options: There are several options for mounting and positioning lasers. Diodes can be held using one of our Diode Mounts, which are convenient because they offer a ball and socket aiming adjustment and adapt to ¼-20 threading. However, diodes can also be held in our V-Block Bases, which are traditionally used for HeNe lasers. Our twin-ring Metric Laser Holderscan also be used for HeNe cylindrical lasers. The laser should use a heat sink whenever possible, especially since most diodes are temperature-sensitive.

Alignment and Positioning: All lasers inherently have an associated tolerance for pointing accuracy, or alignment. Pointing accuracy is a measure of the angular difference between the propagation axis (where the laser light is pointing) and the mechanical axis (where the housing is pointing). Make sure that the mount has the adjustment to take some of those tolerances into consideration. Figure 4 demonstrates the effects of a pointing accuracy error in a laser.

Note: To measure the pointing accuracy of your laser, simply spin the housing (this is best attempted on a V-block of some sort). The spot will trace a circle at a certain distance. By measuring the distance D and radius R (see illustration), we can calculate the angle of the pointing error. Simply mount the housing at that angle to ensure that the laser propagation is accurately aligned.

Laser Diodes vs. Helium Neon Lasers

A very common laser question is, "When is a HeNe more suitable than a diode or vice-versa?" The answer to this question is application dependent. The easiest way to make an informed decision is to understand the advantages and disadvantages of each type of laser, based on your needs. The following table offers a comparison of typical specifications and property characteristics of the lasers we offer.

Resources

1. Center for Devices and Radiological Health. "Laser Products and Instruments." U S Food and Drug Administration Home Page. Center for Devices and Radiological Health, n.d. Web. 25 July 2017.