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内容涵盖工程项目的商务谈判、合同签订、工程设计(技术文件及标准翻译)、设备材料采购和物流、工程施工、管道安装、设备电气仪表的安装,调试和开车等。

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大型设备吊装方案
Large-sized Equipment Hoisting Programme


目录
Content

§1、编制说明
     Introduction
§2、编制依据和执行规范
     Basis and Applicable Codes
§3、工程概况
     Project Biew
§4、大型设备基本吊装参数一览表
     Basic Hoisting Parameters List of Large-sized Equipment
§5、方案概述
     General
§6、吊装平面布置及吊装作业场地处理要求
     Hoisting Layout and Treatment Requirements for Hoisting Operating Ground
§7、大型设备吊装施工管理组织体系和操作人员岗位职责
     Organization and Post Duties for Large-sized Hoisting Work
§8、吊装安全质量体系、安全技术要求及HSE分析
     Hoisting Safety Quality System, Safety Technical Requirements and HSE Analysis
§9、吊装施工用主要机索具及手段用料一览表
     Bill of Main Hoisting facilities and Material for Hoisting Work
§10、吊装作业计划
     Hoisting Operative Plan

附录Appendix

附录一:工作危害性分析表
Appendix 1: Job Hazard Analysis Table

附录二:1250吨履带吊车吊装站位处埋地管线处理方法与计算
Appendix 2: Treatment methods and calculation of the pipelines underground 1250T pedrail crane stand.

附录三:大型设备吊装计算书
Appendix 3: Calculation Book for Large-sized Hoisting

附图:
Attached Drawings:

附图一、吊装平面布置图
Attachment 1: Hoisting Layout

附图二、吊装立面图
Attachment 2: Hoisting Elevation      

附图三、设备吊装用吊耳安装位置图
Attachment 3: Lifting Lug Erection Position Drawing for Equipment Hoisting

附图四、设备吊装用吊耳图
Attachment 4: Lifting Lug Drawing for Equipment Hoisting

附图五、平衡梁结构图
Attachment 5: Balancing Beam Structure Drawing



空分装置精馏塔吊装技术方案
Lifting Technical Procedures for ASU Rectification Column

目   录
Table Of Content

1     适用范围
          Applicable Scope
2     编制依据及执行规范
          Workout Basis and Applicable Codes
3     工程概况
          Project View
4     吊装工艺
          Lifting Technics
5     吊装
          Lifting
6     HSE安全保障措施
          HSE Assurance Measures
7     主要施工机具及措施用料                                    
          Main construction Equipment, tool and Material
8     附录
          Appendix


大件运输施工方案
Transportation Program of Large-sized Items


Table of Contents

1.编制依据(BASIS)

2.工程概况(PROJECT VIEW)

3.主要运输机具(KEY INSTRUMENTS FOR TRANSPORTATION)

4.运输方法(TRANSPORTATION METHODS)
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Index of technical appendix for ASU contract
ASU合同技术附件

 

TABLE OF CONTENTS

 

Appendix 1         Battery Limits and Technical Requirements
附件一              界区范围和技术要求
Appendix 2         Basis of Design
附件二              设计基础
Appendix 3         Seller’s Scope of Supply
附件三              卖方供货范围
Appendix 4         Buyer’s Scope of Supply
附件四              买方供货范围
Appendix 5          Design Documents, Scope of Design, Technical Meetings
附件五               设计文件、设计分工、设计会议
Appendix 6          Performance Guarantee, Acceptance and Performance Test
附件六              性能保证、验收及性能考核
Appendix 7         Condition of Supply
附件七               卖方交货条件
Appendix 8         Extent of Seller’s Technical Personnel and Treatment Conditions
附件八              卖方技术人员服务范围及待遇
Appendix 9         Extent of Buyer’s Technical Training and Treatment Conditions
附件九              买方技术人员的培训范围及待遇
Appendix 10       Project Schedule
附件十              工程进度表
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CONTRACT FOR AIR SEPARATION PLANT OF XXX PROJECT
XXX项目空气分离装置合同


TABLE OF CONTENTS目录

DEFINITIONS 定义

CHAPTER  1  OBJECT OF CONTRACT合同标的

CHAPTER  2  PRICE价格

CHAPTER  3  PAYMENT AND TERMS OF PAYMENT支付及支付条款

CHAPTER  4  DELIVERY AND TERMS OF DELIVERY交付及交付条款

CHAPTER  5  PACKING AND MARKING装箱及标识

CHAPTER  6  DESIGN AND DESIGN LIAISON设计及设计联络

CHAPTER  7  STANDARD AND INSPECTION标准和检查

CHAPTER  8      ERECTION, MECHANICAL TEST RUN, COMMISSIONING, PERFORMANCE TEST AND ACCEPTANCE OF CONTRACT PLANT安装,机械试运行,试车,性能测试及装置验收

CHAPTER  9  GUARANTEE, CLAIM AND liquidated damages质保、索赔和违约金

CHAPTER 10  FORCE MAJEURE不可抗力

CHAPTER 11  TAXES税金

CHAPTER 12  ARBITRATION仲裁

CHAPTER 13       EFFECTIVENESS AND TERMINATION OF CONTRACT AND MISCELLANEOUS合同的生效和中止,以及其它

CHAPTER 14  CONFIDENTIAL AND INTELLECTUAL PROPERY RIGHT
               保密及知识产权

CHAPTER 15  OWNSHIP AND LIEN所有权及留置权

CHAPTER 16  WAIVER OF CONTRACT PROVISION合同条款的自动放弃

CHAPTER 17  LEGAL ADDRESS法定地址


TABLE OF APPENDICES附件目录

APPENDIX  1  PROCESS DESCRIPTION工艺描述

APPENDIX  2  DESIGN BASIS设计基础

APPENDIX  3  DESIGN PRINCIPLES AND STANDARD AND CODES设计原理及标准规范

APPENDIX  4  SCOPE OF SELLER’S SUPPLY卖方供货范围

APPENDIX  5  SCOPE OF BUYER’S SUPPLY买方供货范围

APPENDIX  6  DIVISION OF DESIGN AND TECHNICAL DOCUMENTATION设计和技术文件的划分

APPENDIX  7  CONTROL SYSTEM控制系统

APPENDIX  8  PERFORMANCE GUARANTEE性能保证

APPENDIX  9  EXTENT OF TECHNICAL SERVICE AND TREATMENT CONDITIONS
             OF SELLER’S TECHNICAL PERSONNEL卖方技术人员的技术服务范围和待遇

APPENDIX 10  EXTENT OF TRAINING AND TREATMENT CONDITIONS OF
             BUYER’S TECHNICAL PERSONNEL买方技术人员的培训范围及待遇

APPENDIX 11  OVERALL SCHEDULE OF CONTRACT PLANT合同装置的整体计划

APPENDIX 12       Option for Jointly manufacture Equipment联合制造设备的规定

APPENDIX 13       SPECIMEN OF IRREVOCABLE LETTER OF GUARANTEE ISSUED BY SELLER’S BANK (ADVANCE PAYMENT) 卖方银行出具的不可撤销信用证样本(预付款)

APPENDIX 14       SPECIMEN OF IRREVOCABLE LETTER OF GUARANTEE ISSUED BY SELLER’S BANK (MECHANICAL GUARANTEE)       卖方银行出具的不可撤销信用证样本(机械质保)        

APPENDIX 15       DECLARATION OF NON-CONIFEROUS WOOD PACKING MATERIAL AND DECLARATION OF NON-WOOD PACKING MATERIAL非松木包装材料报关及非木质包装材料的申报

APPENDIX 16       SPECIMEN OF IRREVOCABLE LETTER OF GUARANTEE ISSUED  BY BUYER’S BANK买方银行出具的不可撤销信用证样本

APPENDIX 17       DETAIL BREAK DOWN PRICE OF CONTRACT合同明细价格
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EPC (Engineering, Procurement and Construction) Contract of XXX Project
某项目EPC(设计、采购和施工)合同

Coverage Page

Part 1  Articles of Agreement

Part 2 Conditions of Contract
Attachment 1 CAR insurance policy

Appendix 1 Basis of Design
A1.1   BASIC DESIGN ENGINEERING PACKAGE (“BDEP”)
A1.2   INDEX OF MINUTES OF MEETING AND FAX COMMUNICATION IN RELATION TO CHANGES TO BDEP
A1.3   TECHNICAL SPECIFICATION OF THE AIR SEPARATION UNIT
A1.4   THE PRELIMINARY DESIGN PACKAGE (“PDP”)
A1.5   SOIL DATA
A1.6   QINGDAO SAFETY REPORT
A1.7   ENVIRONMENTAL IMPACT ASSESSMENT REPORT
A1.8   EARTHQUAKE ASSESSMENT REPORT
A1.9   DESK REVIEW “COAL GASIFICATION PROCESS”

Appendix 2 (Not Used)

Appendix 3 Overall Scope of Work
A3.1   OWNER’S BUSINESS PRINCIPLE
A3.2   PRELIMINARY PERMIT RESPONSIBILITY LIST
A3.3    DIVISION OF WORKS FOR PRE-COMMISSIONING

Appendix 4 Deliverables by Owner
A4.1:  Technical Appendix of the contract documents between Owner and  Babcock Espana (Project No.1999-8025, Rev 4, final contract, December 07, 2002)

Appendix 5 Codes and Standards
A5.1   OWNER’S DEPs (VERSION MAY 2003)
A5.2   INTERNATIONAL CODES AND CHINESE CODES AND STANDARDS

Appendix 6 Procedures and Requirements
A6.1   PROCEDURE FOR PLANNING, SCHEDULING AND PROGRESS CONTROL
A6.2   PROCEDURE FOR PROGRESS REPORTING
A6.3   SYSTEM COMPILATION MANUAL
A6.4   OPERATING MANUAL
A6.5   HUMAN FACTORS ENGINEERING
A6.6   MANAGING DOCUMENTATION
A6.7   VENDOR LIST
A6.8   MECHANICAL COMPLETION CHECKLIST
A6.9   DOCUMENTS FOR REVIEW, RELEASE AND HANDOVER

Appendix 7 Mechanical Performance and Process Guarantee
A7.1   PERFORMANCE BOND
A7.2   PERFORMANCE GUARANTEE
A7.3   TECHNOLOGY TRANSFER CONTRACT


Appendix 8 Contract Price and Terms of Payment
A8.1   CONTRACT PRICE BREAKDOWN
A8.2   DESIGN PRICE - BASIS FOR PAYMENT
A8.3   MATERIAL AND EQUIPMENT PRICE – BASIS FOR PAYMENT
A8.4   CONSTRUCTION PRICE - BASIS FOR PAYMENT
A8.5   PROJECT MANAGEMENT PRICE - BASIS FOR PAYMENT
A8.6   ITEMS FOR EXCEMPTION OF IMPORT VAT AND CUSTOM DUTY
A8.7   ITEMS AND VALUE OF ITEMS FOR REFUND OF VAT
A8.8   SCHEDULE OF RATES FOR SERVICES

Appendix 9 Review Plan
A9.1   REVIEW PROGRAM

Appendix 10 Project Schedule and Key Dates

Appendix 11 Quality Assurance and Quality Control
A11.1   CRITICAL EQUIPMENT LIST

Appendix 12 HSE Requirements
A12.1   EPC REQUIREMENTS OF SHELL HIA REPORT
A12.2   FLOWCHART FOR DEVELOPMENT OF CONSTRUCTION HSE PLAN
A12.3   CONTENTS OF FIRST-AID BOXES
A12.4   HSE INCENTIVE SCHEME

Appendix 13 Contractor’s Key Personel
A13.1    HOME OFFICE ORGANISATION
A13.2    SITE ORGANISATION


封面

第一部分  协定条文()

第二部分  合同条件
附录1 CAR保险

附件1 设计基础
附录1.1   基础设计工程包 (“BDEP”)
附录1.2   与BDEP变更有关的会议纪要和传真沟通索引
附录1.3   空分装置的技术规格书
附录1.4   基础设计包 (“PDP”)
附录1.5   土壤数据
附录1.6   青岛安全报告
附录1.7   环境影响评估报告
附录1.8   地震评估报告
附录1.9   “煤气化工艺”DESK审查

附件 2 (不使用)

附件 3 总工作范围
附录3.1   业主经营原则
附录3.2   初步的许可责任清单
附录3.3    预试车工作的分工

附件4 业主交付的文件
附录4.1:  业主和Babcock Borsig Espana合同的技术附件中 (项目号1999-8025,第四版,终版合同,2002年12月7日)

附件5 规范、标准和规格
附录5.1   业主的DEPs (2003年5月版)
附录5.2   国际标准和中国规范及标准
附件6 程序和要求
附录6.1   计划、进度和进程控制程序
附录6.2   进展报告的程序
附录6.3   系统编辑手册索引
附录6.4   操作手册索引
附录6.5   人力因素设计程序
附录6.6   文件管理
附录6.7   供货商清单
附录6.8   机械竣工检查表
附录6.9   供审查、交付和移交的文件

附件07 机械、性能和工艺保证
附录7.1   履约保证书(格式样本)
附录7.2   性能保证书(格式样本)
附录7.3  技术转让合同(无内容)


附件08 合同价格和支付条件
附录8.1   合同分项价格
附录8.2   设计价格
附录8.3   材料和设备价格
附录8.4   施工价格
附录8.5   项目管理价格
附录8.6   免征进口增值税和海关关税条目
附录8.7   增值税退税条目及价目
附录8.8   服务单价表

附件09 审查计划
附录9.1   审查计划

附件10 项目进度及关键点

附件11 质量保证和质量控制
附录11.1   关键设备清单

附件12 HSE要求
附录12.1   Shell HIA报告对EPC的要求
附录12.2   开发施工HSE计划图表的说明
附录12.3   急救箱内容
附录12.4   HSE激励机制

附件 13 承包商的主要人员
附录13.1    总公司组织机构
附录13.2    现场组织机构
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Preliminary Basic Documents for Components Pressure Vessel Gasifier, Transfer-Duct, GRC and Syngas Cooler:
压力容器气化炉、传导段、气体反向室及合成气冷却器设备的预备性基本文件

General Requirements for the Syngas Cooler Floating Support
合成气冷却器浮动支架的总体要求

General Requirements for the Connecting Reinforcement Construction between Transfer-Duct V-1303 and Syngas Cooler V-1302
传导段V-1301和合成气冷却器V-1302连接加固施工的总体要求

Basic Study / Proposal for Tailing and Lifting of Gasifier, Transfer-Duct, GRC and Syngas Cooler
气化炉、传导段、气体反向室及合成气冷却器架固及吊装的基础研究/建议

Basic Study / Proposal for Tailing and Lifting of Gasifier, Transfer Duct & GRC and Syngas Cooler
气化炉,传导段及气体反向室与合成气冷却器摆尾和吊装的基础研究/建议

OPERATING MANUAL for Shell Coal Gasification Process (SCGP) Key Equipment for Gasification namely: the Gasifierthe Transfer Duct and the Syngas Cooler
壳牌煤气化生产工艺(SCGP)的主要气化设备(即气化炉、传导段、合成气冷却器)操作(运行)手册(共133页)

OIL OXYGEN- AND IGNITION BURNER
开工和点火烧嘴 (共36页)
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Operation Manual of Compressor Train, including
压缩机组操作(运行)手册包括:


Steam Turbine and Gear and Rotor Turning Device, including:
蒸汽透平和齿轮箱及转子转动装置,包括:
1.Operating Instructions Steam Turbine, including: Basics: Introduction, Safety, Design and Function

X1171蒸汽透平操作手册,包括:基础:引言,安全,设计和功能
Steam turbine assembly drawing蒸汽透平组装图
Parts list for steam turbine
蒸汽透平部件清单
Power Diagram, last stage protection and exhaust protection
功率表,最后一级保护,排气保护
Campbell Diagram
Campbell

operating instructions Shaft-riding brushes, type "A"("plunger-type")
轴电刷操作说明,A
Instruction Manual Bladder Accumulators
气泡储压器说明手册
parts list for bladder accumulator气泡储压器的部件清单

2.Operating Instructions for a High Speed Gear Unit, including:
高速齿轮装置的操作说明,包括:
general safety instructions一般安全指导说明
gear box description, drawings齿轮箱描述,图纸
transport and storage, corrosion protection运输和存放,防腐
installation and commissioning, alignment table, tooth load pattern check
安装和试车,对中表,齿轮负载形检查
lubricant chart 润滑剂表
operation and maintenance, operating values运行和维护,运行值
recommended spare parts推荐备件
turning drive unit转轴装置

Nitrogen recycle compressor
氮气循环压缩机
1.Operating Instructions Nitorgen recycle compressor, including: Basics: Introduction, Safety, Design and Function
Spare Parts Compressor C1161 RIK 125-4
压缩机C1161 RIK 125-4备件
MAC Performance Curves主空压机性能曲线
allowable forces and moments on casing nozzles (RIK 125-4)
机壳管口容许的力及力矩(RIK 125-4
instruction manual of type 3030SF, 3030GL and 3030GR Piston Actuators
3030SF
3030GR型活塞执行机构操作说明
instruction manual of type 262K Filter
262K
型过滤器说明手册
instruction manual of 64 Series Pressure Reducing Regulators
64
系列降压调节器的说明手册

2.Operating Instructions Steam Turbine C1461, including: Basics: Introduction, Safety, Design and Function
Spare Parts Compressor C1461 RBZ 56-7
C1461 RBZ56-7
的备件
NIC Performance Curves
氮气循环压缩机的性能曲线
allowable forces and moments on casing nozzles (RBZ 56-7)
机壳管口容许的力及力矩(RIK 56-7

Operation Manual, Lube and control oil system:
操作手册,润滑及控制油系统:
1.general data一般资料
2.lube oil system start-up and commissioning润滑油系统开车和试车
3.documentaation for components组成部分文件
section A: Pumps
A
部分:泵
section B: Coupling for pumps
B
部分:泵的联轴器
section C: Motors
C
部分:电机
section D: Oil mist separator
D
部分:油雾分离器
section E: Oil filters
E
部分:油过滤器
section F: Electric heater
F
部分:电加热器
section G: Heat exchanger
G
部分:换热器
section H: Safety valve
H
部分:安全阀
section I: Temperature control valve
I
部分:温度控制阀
section L: Pressure control valves
L
部分:压力控制阀
section M: Thermal relief valve
M
部分:热恢复阀
section N: Oil accumulator
N
部分:油收集器
section O: Level transmitter
O
部分:液位变送器
section P: Pressure transmitter (Model 3051 Pressure Transmitter with HART protocal)
P
部分:压力变送器(3051型压力变送器)
section Q: Press. Gauges and diff. press.gauge
Q
部分:压力表及压差表
section R: Level gauge
R
部分:液位计
section S: Temp. gauge and temp. element
S
部分:温度计及温度零部件

Operation Manual, Jacking oil unit C1161), technical documentation of jacking oil unit:
操作手册, C1161顶轴油装置,顶轴油装置技术资料:
1.gear pump/ Bucher
齿轮泵
2.coupling/ Hydac
联轴器
3.e-motor 1MV1/ Siemens
E-
电机1MV1
4.flow control valve/ Hydac
流量控制阀
5.pressure valve/ Hydac
压力阀
6.check valve/ Hydac
止回阀
7.shut-off valve/ Alms
关闭阀
8.pressure transmitter / Rosemount
压力变送器
9.pressure gauge/ Wika
压力表

Operation Manual, Main Machine Unit (C1161,X1171,C1461)(Jacking oil unit X1171), condensing plant other components:
操作手册,主要机器设备(C1161, X1171, C1461), (X1171顶轴油装置),冷凝装置等其它部件:
1.Assembly, commissioning and service of oil hydraulic systems
油压系统的组装,试车和服务
2.John Crane: fitting and maintenance instructions of high performance couplings
John Crane
:高性能联轴器的配件及维护说明
3.John Crane: user manual for flexibox metastream T-series couplanar couplings
John Crane:
用户手册-弹性T系统联轴器
4.intercooler IC1/2 dimensional drawing, after cooler AC dimensional drawing
内冷却器IC1/2尺寸图,后冷却器AC尺寸图
5.Parts list of wash water system
水洗系统的部件清单
6.installation instructions for Venturi Tubes
文丘里管安装说明
7.general assembly drawing 40" 150# wafer check valve
总装图纸40"150#薄片型止回阀
8.instruction manual of Wafer type check valve
薄片型止回阀的说明手册
9.HTC. Final documents of condenser plant
HTC
,冷凝器的最终资料

Operation Manual, Main Machine Unit (C1161,X1171,C1461) (Plans and schematics):
操作手册,主要机器设备(C1161, X1171, C1461), (计划及图表):
1.P & I Diagram C1161 MAC Process & Water/ C1161MAC Machine/ C1461 NIC Process & Water/ C1461 NIC Machine/ D1190 Lube & Control Oil Unit
PID
图,C1161主空压机工艺及水,C1161主空压机机器,C1461氮气循环压缩机工艺及水,C1461氮气循环压缩机机器,D1190润滑及控制油系统
P & I Diagram X1171 Steam Turbine Process/ X1171 Steam Turbine Machine/ X1171 St. Turb. Drain System/ E1180 St. Turb. Condensation
PID
图,X1171蒸汽透平工艺,X1171蒸汽透平机器,X1171蒸汽透平排水系统,E1180蒸汽透平冷凝系统
2.General Arrangement Steam Turbine Train
总体布置图,蒸汽透平机组
3.Safety Arrangement
安全管理
4.Foundation Plan Main Air Compressor
基础平面图,主空压机
5.Technical Data General Arrangement
技术数据,总布置
6.Piping Connection List (70MAC Compressor C1161, Steam Turbine & Condenser X1171, NIC Compressor C1461)
管道连接清单(主空压机C1161,蒸汽透平及冷凝器X1171,氮气循环压缩机C1461
7.Piping Connection Steam Turbine Drawing X1171
管道连接,蒸汽透平图纸X1171
8.List of Utility Consumption
公用消耗表
9.Noise Prediction
澡音预测
10.Train Arrangement
机组布置
11.Startup Diagram Steam Turbine
开车图表,蒸汽透平
12.Start-up Curve
开车曲线
13.Start-up torque VS. Speed for radial compressors
离心式压缩机的开车力矩及速度

Operation Manual, Main Machine Unit (C1161, X1171, C1461), (Measurements and Control Systems)
操作手册,主要机器设备(C1161, X1171, C1461), (测量及控制系统)
Electric, Measurement and Controls Documentation Machine Unit
电气,测量和控制资料,机器装置
1.Instrument Specification
仪表规格
2.Actuator & ASV Specification
执行器及ASV规格
3.Control Valves & Venturi Specification
控制阀及文丘里规格
4.Instrument List
仪表清单
5.Cable Block Diagram电缆方框图
6.Cable List电缆清单
7.Wiring Diagram接线图
8.Alarm List报警清单
9.List of Alarm & Trip Points报警及跳车点清单
10.Data Sheets Control Valve Steam Turbine蒸汽透平控制阀数据表
11.Terminal Bloack Diagram Junction Boxes接线箱端子方框图
12.Hook up's接线图
13.Instrument Racks仪表支架
14.Bill of Material材料表

Operation Manual, Main Machine Unit (C1161, X1171, C1461), (Measurements and Control Systems):
操作手册,主要机器设备(C1161, X1171, C1461), (测量及控制系统)

Operation Manual, Nitrogen Product Compressor  (C1761) (Turbocompressor Unit, Gearbox, Coupling, Inlet guide vane, Gascooler):
操作手册,氮气产品压缩机(C1761)(涡轮压缩机装置,齿轮箱,联轴器,入口导向叶片,气体冷却器)
1.Turbocompressor Unit/ PGW: Mounting and operating instruction
涡轮压缩机装置/PGW:安装和运行说明
2.Gearbox/ Flender: Main oil pump齿轮箱/Flender:主油泵
3.Coupling/ KWD联轴器/KWD
4.Inlet guide vane/ ARCA入口导向叶片/ARCA
5.Gascooler/ Oeltechnik气体冷却器
6.Oil supply system: auxiliary oil pump/ KRACHT
供油系统:辅助油泵
8.Electrical Project-Documentation/ Hotho Data
电气资料/Hotho数据

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Installation Manual of Compressor Trains
压缩机组安装手册

Basics基础

Table of Contents目录

Introduction介绍
Safety, Health, Environmental Protection (SHE)安全、健康、环境保护(SHE)
Tasks and spheres of responsibility of MAN TURBO 责任和工作划分
MAN TURBO personnel卖方人员
Purchaser's erection personnel买方人员
Site installation现场安装
Scope of supply供货范围
Packing包装
Storage and preservation存放
Foundation preparations安装基础装备

Installation work安装工作

Transport运输
Setting-up and alignment安放及对中
Cleaning of piping管道清洗
Installing piping管道安装

Ancillary equipment辅助设备
Additional unit components额外的装置部件

Drawings图纸
Plans, drawings, and schematic diagrams平面布置图、图纸、示意图

Index附录
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Opearating Manual of Air Separation Plant, including:

空气分离装置操作(运行)手册,包括:

1.Process Description, General Specifications and Theoretical Principles:
工艺描述,总说明书和理论基础
Introduction引言
Plant performance data装置性能数据
process description工艺描述
general总则
detailed description说细描述
theoretical principles理论基础
composition of air空气组成
chemical properties of components of air空气成份的化学特性
rectification精馏
2.Plant Components装置组成
air filter空气过滤器
compressors/expansion turbines压缩机/膨胀透平
coolers冷却器
adsobers吸附器
heaters加热器
heat exchangers (coldbox main part)换热器(冷箱主要部分)
rectification columns精馏塔
cryogenic liquid pumps低温液体泵
watr pumps 水泵
distributed control system分布式控制系统
other components其它组成部分
valves (inside coldbox)阀(冷箱内)
attachments附件
3.Safety Rules for Air Separation Plants
空分装置的安全守则
general safety instructions一般安全指导说明
deriming frequency of air separation plants空分装置的除霜频率
general characteristics of air and its components空气的一般特征及其组成成份
safety precautions安全措施
fire and explosion dangers火灾及爆炸危险
danger of death by suffocation窒息产生的死亡危险
danger due to the effects of coldness因冷引起的危险
safety devices安装设备
buildings and facilities建筑和设施
fire fighting equipment消防设备
safety devicesagainst excess pressure超压保护安全设备
safe function of safety devices安全设备的安全功能
purging of insulation in coldboxes冷箱内保冷的清洗
cleaning procedures and cleaning agents清洁程序及清洁剂
steeping, purging, washing, spraying or wiping浸泡,吹洗,清洗,喷涂或擦试
blasting喷砂
pickling酸洗
blowing out吹扫
safety instructions for maintenance and repair work
维护和维修工作的安全指导说明
inspection of molecular sieve adsorbers分子筛吸附器的检查
handling of perlite as insulating materialfor cold boxes
冷箱保冷材料珍珠砂的处理
inspectionand maintenance activities in working areas with possible dangerous concentration of gases (O2,N2,Ar)
气体(O2N2Ar)聚集区域的检查和维护工作
attachments附件
4.Start up of the Unit装置的开车
preparation for start up开车的准备
general总则
position of valves and controllers阀门和控制器的位置
start up of the cooling water system冷却水系统的开车
start up of the air compressor C1161/C1461 N2 recycle compressor
空气压缩机C1161/C1461氮气循环压缩机的开车
start up of the precooling system预冷系统的开车
start up of the molecular sieve station分子筛站的开车
normal start up正常开车
start up of coldbox冷箱的开车
load of recycle compressor C1461循环压缩机C1461的负荷
start up of booster and expansion turbine (C3420/X3471)
start up of cryogenic liquid pumps低温液体泵的开车
start up of air product blower C8361空气产器鼓风机C8361的开车
cooling down the low temperature section (main plant)
低温部分的降温(主要装置)
start of production生产开始
start up and operation of back up systems备用系统的开车和运行
MP Nitrogen中压氮气
HP Nitrogen高压氮气
shut down and warming up of the unit装置的关机和升温
scheduled plant shut down计划中的装置关机
shut down by platn failure and trips装置故障和跳车引起的关机
warming up (deriming)升温(除霜)
5.Plant Supervision装置管理
normal operation正常运行
general 总则
process relations工艺关系
supervision and maintenance description for main parts
主要部件的管理和维护描述
general总则
machines and equipment机器和设备
molecular sieve station A2626A/B分子筛站A2626A/B
steam heater E2617蒸汽加热器E2617
coldbox冷箱
plant disturbance and corrective actions装置故障及整改措施
failure of machines机器故障
failure of precooling system预冷系统故障
failure of molsieve station A2626A/B分子筛站A2626A/B故障
failure of the N2 booster compressor氮气增压压缩机的故障
Failure of the nitrogen product compressor氮气产品压缩机的故障
failure of booster/expansion turbine unit增压/膨胀透平装置的故障
failure of the coldbox冷箱的故障
ejector,drain pits and cold box purge喷射器,排水坑和冷箱清洗
failure of cryogenic pumps低温泵故障
product delivery (gas+liquid)产品传输(气体+液体)
liquid product storage system incl.backup液体产品贮存系统,包括备用
6.Alarming and Control报警和控制
list of measuring points, alarms and switches测量点,报警和开关清单
liquid levels液位
list of analysis points分析点清单
attachments附件
7.P&ID Diagrams
PID

8.Attachments附件
determination of water vapour content水蒸汽含量的确定
general and principle of reaction总论和反应原理
literature说明书
short description of the drager tube
drager
管的简述
cross sensitivity/interferences干扰
scope范围
measuring range测量范围
temperature range温度范围
combination with other test tubes与其它试管的结合
sampling取样
for exact water-determinations关于正确测定水
for water-determinations during plant drying装置干燥期间水的测定
procedure程序
using the Ddrager Gas Detector(water contents >0,3mg H2O/I)
使用Ddrager气体探测器(水含量> 0,3mgH2O/I)
using a gas-meter or a flowmeter (water contents <0,3mg H2O/I)
使用气体量表或一个流量计(水含量<0,3mgH2O/I)
control of the test tube indication试管显示的控制
calculation计算
determination using the gas detector使用气体探测器测定
determination using a gas-meter or flowmeter使和气体量表或流量计测定
conversion to dew-point转换至露点
conversion to relative humidity转换至相对湿度
storing ability存储能力
test tubes unused未使用的试管
test tubes used使用过的试管
disposal of the test tubes试管的处理
alternative methods其它方法
othr test tubes其它试管
with Karl-Fischer solution ref.to instruction V362
使用Karl-Fischer方法,参看说明V362
devices with H3PO4-analyser, eg chemie technik aquanal, or linde H2O-analyzer (ref. to instruction V467)
H3PO4的装置-分析器,如化学技术aquanal,或林德H2O-分析器(参看说明V467
dew-point-hygrometer (reflector-instrument) ref.to instruction V371
露点湿底计(反射器-仪表)参看说明V371

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Installation Manual of Air Separation Plant, including:
空分装置安装手册,包括:


00_General
    总则
01_Vol I Erection Master    
    第1册      组装册
02_Vol II 1 Installation Instruction
    第2册      安装说明
03_Vol II 2 Installation Instruction
    第2册      安装说明
04_Vol III 1 General Documents - P & ID
    第3.1册    一般性文件——P&ID
05_Vol III 2 General Documents - Specifications for Testing & Inspection
    第3.2册    一般性文件——检测规范
06_Vol III 3 General Documents -  LS (Lindes Standards)
    第3.3册    一般性文件-LS(林德标准)
07_V01 III 4 Pipe Classes
    第3.4册    管道等级
08_Vol V Heat Exchanger
    第5册     换热器
09_Vol VI 1-4 Rotating Equipment
    第6.1-4册  动设备
10_Vol VI 5 Rotating Equipment
    第6.5册    动设备
11_Vol VIII 1 Piping General and Piping outside Coldbox
    第8.1册    一般管道和冷箱外管道
12_Vol VIII 2 Piping General and Piping outside Coldbox
    第8.2册    一般管道和冷箱外管道
13_Vol IX A Piping inside Coldbox - Erection Bills of Material
    第9A册    冷箱内管道——安装材料表
14_Vol IX B Piping inside Coldbox - Piping Plans
    第9B册    冷箱内管道——管道布置图
15_Vol IX C Piping inside Coldbox – Isometrics
    第9C册    冷箱内管道——单线图
16_Vol XI B Steel Structure
    第11B册    钢结构
1T_Vol XII Electrical
    第12册     电气
18_Vol XIII 7 Instrumentation
    第13.7册   仪表
19_Vol XIII 8 Instrumentation
    第13.8册   仪表
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