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大型设备吊装方案
Large-sized
Equipment Hoisting Programme
目录
Content
§
1、编制说明
Introduction
§
2、编制依据和执行规范
Basis and Applicable Codes
§
3、工程概况
Project Biew
§
4、大型设备基本吊装参数一览表
Basic Hoisting Parameters List of Large-sized Equipment
§
5、方案概述
General
§
6、吊装平面布置及吊装作业场地处理要求
Hoisting Layout and Treatment Requirements for Hoisting Operating
Ground
§
7、大型设备吊装施工管理组织体系和操作人员岗位职责
Organization and Post Duties for Large-sized Hoisting
Work
§
8、吊装安全质量体系、安全技术要求及
HSE分析
Hoisting Safety Quality System, Safety Technical Requirements and
HSE Analysis
§
9、吊装施工用主要机索具及手段用料一览表
Bill of Main Hoisting facilities and Material for Hoisting
Work
§
10、吊装作业计划
Hoisting Operative Plan
附录
Appendix
附录一
:工作危害性分析表
Appendix 1: Job
Hazard Analysis Table
附录二
:1250吨履带吊车吊装站位处埋地管线处理方法与计算
Appendix 2: Treatment
methods and calculation of the pipelines underground 1250T pedrail
crane stand.
附录三
:大型设备吊装计算书
Appendix 3:
Calculation Book for Large-sized Hoisting
附图:
Attached
Drawings:
附图一、吊装平面布置图
Attachment 1:
Hoisting Layout
附图二、吊装立面图
Attachment 2:
Hoisting
Elevation
附图三、设备吊装用吊耳安装位置图
Attachment 3: Lifting
Lug Erection Position Drawing for Equipment
Hoisting
附图四、设备吊装用吊耳图
Attachment 4: Lifting
Lug Drawing for Equipment Hoisting
附图五、平衡梁结构图
Attachment 5:
Balancing Beam Structure Drawing
空分装置精馏塔吊装技术方案
Lifting Technical Procedures for ASU Rectification Column
目 录
Table Of Content
1
适用范围
Applicable
Scope
2
编制依据及执行规范
Workout
Basis and Applicable Codes
3
工程概况
Project
View
4
吊装工艺
Lifting
Technics
5
吊装
Lifting
6
HSE安全保障措施
HSE
Assurance Measures
7
主要施工机具及措施用料
Main
construction Equipment, tool and Material
8
附录
Appendix
大件运输施工方案
Transportation Program of Large-sized
Items
目录
Table of Contents
1.编制依据(BASIS)
2.工程概况(PROJECT VIEW)
3.主要运输机具(KEY INSTRUMENTS FOR TRANSPORTATION)
4.运输方法(TRANSPORTATION METHODS)
Index of technical appendix for ASU
contract
ASU合同技术附件
Appendix
1
Battery Limits and Technical
Requirements
附件一
界区范围和技术要求
Appendix
2
Basis of Design
附件二
设计基础
Appendix
3
Seller’s Scope of Supply
附件三
卖方供货范围
Appendix
4
Buyer’s Scope of Supply
附件四
买方供货范围
Appendix
5
Design Documents, Scope of Design, Technical
Meetings
附件五
设计文件、设计分工、设计会议
Appendix
6
Performance Guarantee, Acceptance and Performance
Test
附件六
性能保证、验收及性能考核
Appendix
7
Condition of Supply
附件七
卖方交货条件
Appendix
8
Extent of Seller’s Technical Personnel and Treatment
Conditions
附件八
卖方技术人员服务范围及待遇
Appendix
9
Extent of Buyer’s Technical Training and Treatment
Conditions
附件九
买方技术人员的培训范围及待遇
Appendix
10
Project Schedule
附件十
工程进度表
CONTRACT FOR AIR SEPARATION PLANT OF XXX
PROJECT
XXX项目空气分离装置合同
TABLE OF
CONTENTS目录
DEFINITIONS
定义
CHAPTER 1 OBJECT
OF CONTRACT合同标的
CHAPTER 2 PRICE价格
CHAPTER 3 PAYMENT
AND TERMS OF PAYMENT支付及支付条款
CHAPTER 4 DELIVERY
AND TERMS OF DELIVERY交付及交付条款
CHAPTER 5 PACKING
AND MARKING装箱及标识
CHAPTER 6 DESIGN
AND DESIGN LIAISON设计及设计联络
CHAPTER 7 STANDARD
AND INSPECTION标准和检查
CHAPTER 8 ERECTION,
MECHANICAL TEST RUN, COMMISSIONING, PERFORMANCE TEST AND ACCEPTANCE
OF CONTRACT PLANT安装,机械试运行,试车,性能测试及装置验收
CHAPTER 9 GUARANTEE,
CLAIM AND liquidated damages质保、索赔和违约金
CHAPTER
10 FORCE MAJEURE不可抗力
CHAPTER
11 TAXES税金
CHAPTER
12 ARBITRATION仲裁
CHAPTER
13
EFFECTIVENESS AND TERMINATION OF CONTRACT AND
MISCELLANEOUS合同的生效和中止,以及其它
CHAPTER
14 CONFIDENTIAL AND INTELLECTUAL
PROPERY RIGHT
保密及知识产权
CHAPTER
15 OWNSHIP AND LIEN所有权及留置权
CHAPTER
16 WAIVER OF CONTRACT
PROVISION合同条款的自动放弃
CHAPTER
17 LEGAL ADDRESS法定地址
TABLE OF
APPENDICES附件目录
APPENDIX 1 PROCESS
DESCRIPTION工艺描述
APPENDIX 2 DESIGN
BASIS设计基础
APPENDIX 3 DESIGN
PRINCIPLES AND STANDARD AND CODES设计原理及标准规范
APPENDIX 4 SCOPE
OF SELLER’S SUPPLY卖方供货范围
APPENDIX 5 SCOPE
OF BUYER’S SUPPLY买方供货范围
APPENDIX 6 DIVISION
OF DESIGN AND TECHNICAL DOCUMENTATION设计和技术文件的划分
APPENDIX 7 CONTROL
SYSTEM控制系统
APPENDIX 8 PERFORMANCE
GUARANTEE性能保证
APPENDIX 9 EXTENT
OF TECHNICAL SERVICE AND TREATMENT CONDITIONS
OF SELLER’S TECHNICAL PERSONNEL卖方技术人员的技术服务范围和待遇
APPENDIX
10 EXTENT OF TRAINING AND
TREATMENT CONDITIONS OF
BUYER’S TECHNICAL PERSONNEL买方技术人员的培训范围及待遇
APPENDIX
11 OVERALL SCHEDULE OF CONTRACT
PLANT合同装置的整体计划
APPENDIX
12
Option for Jointly manufacture Equipment联合制造设备的规定
APPENDIX
13
SPECIMEN OF IRREVOCABLE LETTER OF GUARANTEE ISSUED BY SELLER’S BANK
(ADVANCE PAYMENT) 卖方银行出具的不可撤销信用证样本(预付款)
APPENDIX
14
SPECIMEN OF IRREVOCABLE LETTER OF GUARANTEE ISSUED BY SELLER’S BANK
(MECHANICAL
GUARANTEE)
卖方银行出具的不可撤销信用证样本(机械质保)
APPENDIX
15
DECLARATION OF NON-CONIFEROUS WOOD PACKING MATERIAL AND DECLARATION
OF NON-WOOD PACKING MATERIAL非松木包装材料报关及非木质包装材料的申报
APPENDIX
16
SPECIMEN OF IRREVOCABLE LETTER OF GUARANTEE
ISSUED BY BUYER’S
BANK买方银行出具的不可撤销信用证样本
APPENDIX
17
DETAIL BREAK DOWN PRICE OF CONTRACT合同明细价格
EPC (Engineering, Procurement and Construction) Contract of
XXX Project
某项目EPC(设计、采购和施工)合同
Coverage Page
Part 1 Articles of
Agreement
Part 2 Conditions of Contract
Attachment 1 CAR insurance policy
Appendix 1 Basis of Design
A1.1 BASIC DESIGN ENGINEERING
PACKAGE (“BDEP”)
A1.2 INDEX OF MINUTES OF
MEETING AND FAX COMMUNICATION IN RELATION TO CHANGES TO BDEP
A1.3 TECHNICAL SPECIFICATION OF
THE AIR SEPARATION UNIT
A1.4 THE PRELIMINARY DESIGN
PACKAGE (“PDP”)
A1.5 SOIL DATA
A1.6 QINGDAO SAFETY
REPORT
A1.7 ENVIRONMENTAL IMPACT
ASSESSMENT REPORT
A1.8 EARTHQUAKE ASSESSMENT
REPORT
A1.9 DESK REVIEW “COAL
GASIFICATION PROCESS”
Appendix 2 (Not Used)
Appendix 3 Overall Scope of Work
A3.1 OWNER’S BUSINESS
PRINCIPLE
A3.2 PRELIMINARY PERMIT
RESPONSIBILITY LIST
A3.3 DIVISION
OF WORKS FOR PRE-COMMISSIONING
Appendix 4 Deliverables by Owner
A4.1: Technical Appendix of the
contract documents between Owner
and Babcock Espana (Project
No.1999-8025, Rev 4, final contract, December 07, 2002)
Appendix 5 Codes and Standards
A5.1 OWNER’S DEPs (VERSION MAY
2003)
A5.2 INTERNATIONAL CODES AND
CHINESE CODES AND STANDARDS
Appendix 6 Procedures and Requirements
A6.1 PROCEDURE FOR PLANNING,
SCHEDULING AND PROGRESS CONTROL
A6.2 PROCEDURE FOR PROGRESS
REPORTING
A6.3 SYSTEM COMPILATION
MANUAL
A6.4 OPERATING MANUAL
A6.5 HUMAN FACTORS
ENGINEERING
A6.6 MANAGING
DOCUMENTATION
A6.7 VENDOR LIST
A6.8 MECHANICAL COMPLETION
CHECKLIST
A6.9 DOCUMENTS FOR REVIEW,
RELEASE AND HANDOVER
Appendix 7 Mechanical Performance and Process
Guarantee
A7.1 PERFORMANCE BOND
A7.2 PERFORMANCE
GUARANTEE
A7.3 TECHNOLOGY TRANSFER
CONTRACT
Appendix 8 Contract Price and Terms of Payment
A8.1 CONTRACT PRICE
BREAKDOWN
A8.2 DESIGN PRICE - BASIS FOR
PAYMENT
A8.3 MATERIAL AND EQUIPMENT
PRICE – BASIS FOR PAYMENT
A8.4 CONSTRUCTION PRICE - BASIS
FOR PAYMENT
A8.5 PROJECT MANAGEMENT PRICE -
BASIS FOR PAYMENT
A8.6 ITEMS FOR EXCEMPTION OF
IMPORT VAT AND CUSTOM DUTY
A8.7 ITEMS AND VALUE OF ITEMS
FOR REFUND OF VAT
A8.8 SCHEDULE OF RATES FOR
SERVICES
Appendix 9 Review Plan
A9.1 REVIEW PROGRAM
Appendix 10 Project Schedule and Key Dates
Appendix 11 Quality Assurance and Quality Control
A11.1 CRITICAL EQUIPMENT
LIST
Appendix 12 HSE Requirements
A12.1 EPC REQUIREMENTS OF SHELL
HIA REPORT
A12.2 FLOWCHART FOR DEVELOPMENT
OF CONSTRUCTION HSE PLAN
A12.3 CONTENTS OF FIRST-AID
BOXES
A12.4 HSE INCENTIVE
SCHEME
Appendix 13 Contractor’s Key Personel
A13.1 HOME
OFFICE ORGANISATION
A13.2 SITE
ORGANISATION
封面
第一部分 协定条文(无)
第二部分 合同条件
附录1 CAR保险
附件1 设计基础
附录1.1 基础设计工程包 (“BDEP”)
附录1.2
与BDEP变更有关的会议纪要和传真沟通索引
附录1.3 空分装置的技术规格书
附录1.4 基础设计包 (“PDP”)
附录1.5 土壤数据
附录1.6 青岛安全报告
附录1.7 环境影响评估报告
附录1.8 地震评估报告
附录1.9 “煤气化工艺”DESK审查
附件 2 (不使用)
附件 3 总工作范围
附录3.1 业主经营原则
附录3.2 初步的许可责任清单
附录3.3 预试车工作的分工
附件4 业主交付的文件
附录4.1: 业主和Babcock Borsig
Espana合同的技术附件中 (项目号1999-8025,第四版,终版合同,2002年12月7日)
附件5 规范、标准和规格
附录5.1 业主的DEPs (2003年5月版)
附录5.2 国际标准和中国规范及标准
附件6 程序和要求
附录6.1 计划、进度和进程控制程序
附录6.2 进展报告的程序
附录6.3 系统编辑手册索引
附录6.4 操作手册索引
附录6.5 人力因素设计程序
附录6.6 文件管理
附录6.7 供货商清单
附录6.8 机械竣工检查表
附录6.9 供审查、交付和移交的文件
附件07 机械、性能和工艺保证
附录7.1 履约保证书(格式样本)
附录7.2 性能保证书(格式样本)
附录7.3 技术转让合同(无内容)
附件08 合同价格和支付条件
附录8.1 合同分项价格
附录8.2 设计价格
附录8.3 材料和设备价格
附录8.4 施工价格
附录8.5 项目管理价格
附录8.6 免征进口增值税和海关关税条目
附录8.7 增值税退税条目及价目
附录8.8 服务单价表
附件09 审查计划
附录9.1 审查计划
附件10 项目进度及关键点
附件11 质量保证和质量控制
附录11.1 关键设备清单
附件12 HSE要求
附录12.1 Shell HIA报告对EPC的要求
附录12.2 开发施工HSE计划图表的说明
附录12.3 急救箱内容
附录12.4 HSE激励机制
附件 13 承包商的主要人员
附录13.1 总公司组织机构
附录13.2 现场组织机构
Preliminary Basic Documents for
Components Pressure Vessel Gasifier, Transfer-Duct, GRC and Syngas
Cooler:
压力容器气化炉、传导段、气体反向室及合成气冷却器设备的预备性基本文件
General Requirements
for the Syngas Cooler Floating Support
合成气冷却器浮动支架的总体要求
General Requirements
for the Connecting Reinforcement Construction between Transfer-Duct
V-1303 and Syngas Cooler V-1302
传导段V-1301和合成气冷却器V-1302连接加固施工的总体要求
Basic Study /
Proposal for Tailing and Lifting of Gasifier, Transfer-Duct, GRC
and Syngas Cooler
气化炉、传导段、气体反向室及合成气冷却器架固及吊装的基础研究/建议
Basic Study /
Proposal for Tailing and Lifting of Gasifier, Transfer Duct
& GRC and Syngas Cooler
气化炉,传导段及气体反向室与合成气冷却器摆尾和吊装的基础研究/建议
OPERATING MANUAL for Shell Coal Gasification Process (SCGP) Key
Equipment for Gasification (namely: the
Gasifier,the Transfer Duct and the Syngas
Cooler)
壳牌煤气化生产工艺(SCGP)的主要气化设备(即气化炉、传导段、合成气冷却器)操作(运行)手册(共133页)
OIL OXYGEN- AND IGNITION BURNER
开工和点火烧嘴 (共36页)
Operation Manual of Compressor Train,
including
压缩机组操作(运行)手册,包括:
Steam Turbine
and Gear and Rotor Turning Device,
including:
蒸汽透平和齿轮箱及转子转动装置,包括:
1.Operating
Instructions Steam Turbine, including: Basics:
Introduction, Safety, Design and Function
X1171蒸汽透平操作手册,包括:基础:引言,安全,设计和功能
Steam turbine
assembly drawing蒸汽透平组装图
Parts list for steam
turbine
蒸汽透平部件清单
Power Diagram, last
stage protection and exhaust
protection
功率表,最后一级保护,排气保护
Campbell
Diagram
Campbell图
operating
instructions Shaft-riding brushes, type
"A"("plunger-type")
轴电刷操作说明,A型
Instruction Manual
Bladder Accumulators
气泡储压器说明手册
parts list for
bladder accumulator气泡储压器的部件清单
2.Operating
Instructions for a High Speed Gear Unit,
including:
高速齿轮装置的操作说明,包括:
general safety
instructions一般安全指导说明
gear box description,
drawings齿轮箱描述,图纸
transport and
storage, corrosion protection运输和存放,防腐
installation and
commissioning, alignment table, tooth load pattern
check
安装和试车,对中表,齿轮负载形检查
lubricant
chart 润滑剂表
operation and
maintenance, operating values运行和维护,运行值
recommended spare
parts推荐备件
turning drive
unit转轴装置
Nitrogen recycle
compressor
氮气循环压缩机
1.Operating
Instructions Nitorgen recycle
compressor, including: Basics: Introduction, Safety, Design and
Function
Spare Parts
Compressor C1161 RIK 125-4
压缩机C1161 RIK
125-4备件
MAC Performance
Curves主空压机性能曲线
allowable forces and
moments on casing nozzles (RIK
125-4)
机壳管口容许的力及力矩(RIK 125-4)
instruction manual of
type 3030SF, 3030GL and 3030GR Piston Actuators
3030SF,3030GR型活塞执行机构操作说明
instruction manual of
type 262K Filter
262K型过滤器说明手册
instruction manual of
64 Series Pressure Reducing Regulators
64系列降压调节器的说明手册
2.Operating
Instructions Steam Turbine
C1461, including: Basics: Introduction, Safety, Design and
Function
Spare Parts Compressor C1461 RBZ 56-7
C1461 RBZ56-7的备件
NIC Performance
Curves
氮气循环压缩机的性能曲线
allowable forces and
moments on casing nozzles (RBZ
56-7)
机壳管口容许的力及力矩(RIK 56-7)
Operation Manual,
Lube and control oil
system:
操作手册,润滑及控制油系统:
1.general
data一般资料
2.lube oil
system start-up and
commissioning润滑油系统开车和试车
3.documentaation for
components组成部分文件
section A:
Pumps
A部分:泵
section B: Coupling
for pumps
B部分:泵的联轴器
section C:
Motors
C部分:电机
section D: Oil mist
separator
D部分:油雾分离器
section E: Oil
filters
E部分:油过滤器
section F: Electric
heater
F部分:电加热器
section G: Heat
exchanger
G部分:换热器
section H: Safety
valve
H部分:安全阀
section I:
Temperature control valve
I部分:温度控制阀
section L: Pressure
control valves
L部分:压力控制阀
section M: Thermal
relief valve
M部分:热恢复阀
section N: Oil
accumulator
N部分:油收集器
section O: Level
transmitter
O部分:液位变送器
section P: Pressure
transmitter (Model 3051 Pressure Transmitter with HART
protocal)
P部分:压力变送器(3051型压力变送器)
section Q: Press.
Gauges and diff. press.gauge
Q部分:压力表及压差表
section R: Level
gauge
R部分:液位计
section S: Temp.
gauge and temp. element
S部分:温度计及温度零部件
Operation Manual,
Jacking oil unit C1161), technical documentation of jacking oil
unit:
操作手册,
C1161顶轴油装置,顶轴油装置技术资料:
1.gear pump/
Bucher
齿轮泵
2.coupling/
Hydac
联轴器
3.e-motor 1MV1/
Siemens
E-电机1MV1
4.flow control valve/
Hydac
流量控制阀
5.pressure valve/
Hydac
压力阀
6.check valve/
Hydac
止回阀
7.shut-off valve/
Alms
关闭阀
8.pressure
transmitter / Rosemount
压力变送器
9.pressure gauge/
Wika
压力表
Operation Manual,
Main Machine Unit (C1161,X1171,C1461)(Jacking oil unit X1171),
condensing plant other
components:
操作手册,主要机器设备(C1161, X1171, C1461),
(X1171顶轴油装置),冷凝装置等其它部件:
1.Assembly,
commissioning and service of oil hydraulic
systems
油压系统的组装,试车和服务
2.John Crane: fitting
and maintenance instructions of high performance couplings
John Crane:高性能联轴器的配件及维护说明
3.John Crane: user
manual for flexibox metastream T-series couplanar couplings
John Crane:用户手册-弹性T系统联轴器
4.intercooler IC1/2
dimensional drawing, after cooler AC dimensional
drawing
内冷却器IC1/2尺寸图,后冷却器AC尺寸图
5.Parts list of wash
water system
水洗系统的部件清单
6.installation
instructions for Venturi Tubes
文丘里管安装说明
7.general assembly
drawing 40" 150# wafer check
valve
总装图纸40"150#薄片型止回阀
8.instruction manual
of Wafer type check valve
薄片型止回阀的说明手册
9.HTC. Final
documents of condenser plant
HTC,冷凝器的最终资料
Operation Manual,
Main Machine Unit (C1161,X1171,C1461) (Plans and
schematics):
操作手册,主要机器设备(C1161, X1171, C1461),
(计划及图表):
1.P &
I Diagram C1161 MAC Process & Water/ C1161MAC
Machine/ C1461 NIC Process & Water/ C1461 NIC
Machine/ D1190 Lube & Control Oil Unit
PID图,C1161主空压机工艺及水,C1161主空压机机器,C1461氮气循环压缩机工艺及水,C1461氮气循环压缩机机器,D1190润滑及控制油系统
P & I
Diagram X1171 Steam Turbine Process/ X1171 Steam Turbine Machine/
X1171 St. Turb. Drain System/ E1180 St. Turb. Condensation
PID图,X1171蒸汽透平工艺,X1171蒸汽透平机器,X1171蒸汽透平排水系统,E1180蒸汽透平冷凝系统
2.General Arrangement
Steam Turbine Train
总体布置图,蒸汽透平机组
3.Safety
Arrangement
安全管理
4.Foundation Plan
Main Air Compressor
基础平面图,主空压机
5.Technical Data
General Arrangement
技术数据,总布置
6.Piping Connection
List (70MAC Compressor C1161, Steam Turbine &
Condenser X1171, NIC Compressor
C1461)
管道连接清单(主空压机C1161,蒸汽透平及冷凝器X1171,氮气循环压缩机C1461)
7.Piping Connection
Steam Turbine Drawing
X1171
管道连接,蒸汽透平图纸X1171
8.List of Utility
Consumption
公用消耗表
9.Noise
Prediction
澡音预测
10.Train
Arrangement
机组布置
11.Startup Diagram
Steam Turbine
开车图表,蒸汽透平
12.Start-up
Curve
开车曲线
13.Start-up torque
VS. Speed for radial
compressors
离心式压缩机的开车力矩及速度
Operation Manual,
Main Machine Unit (C1161, X1171, C1461), (Measurements and Control
Systems)
操作手册,主要机器设备(C1161, X1171, C1461),
(测量及控制系统)
Electric, Measurement
and Controls Documentation Machine
Unit
电气,测量和控制资料,机器装置
1.Instrument
Specification
仪表规格
2.Actuator
& ASV
Specification
执行器及ASV规格
3.Control Valves
& Venturi
Specification
控制阀及文丘里规格
4.Instrument
List
仪表清单
5.Cable Block
Diagram电缆方框图
6.Cable
List电缆清单
7.Wiring
Diagram接线图
8.Alarm
List报警清单
9.List of Alarm
& Trip Points报警及跳车点清单
10.Data Sheets
Control Valve Steam Turbine蒸汽透平控制阀数据表
11.Terminal Bloack
Diagram Junction Boxes接线箱端子方框图
12.Hook
up's接线图
13.Instrument
Racks仪表支架
14.Bill of
Material材料表
Operation Manual,
Main Machine Unit (C1161, X1171, C1461), (Measurements and Control
Systems):
操作手册,主要机器设备(C1161, X1171, C1461),
(测量及控制系统)
Operation Manual,
Nitrogen Product
Compressor (C1761)
(Turbocompressor Unit, Gearbox, Coupling, Inlet guide vane,
Gascooler):
操作手册,氮气产品压缩机(C1761)(涡轮压缩机装置,齿轮箱,联轴器,入口导向叶片,气体冷却器)
1.Turbocompressor Unit/ PGW: Mounting and operating
instruction
涡轮压缩机装置/PGW:安装和运行说明
2.Gearbox/
Flender: Main oil
pump齿轮箱/Flender:主油泵
3.Coupling/
KWD联轴器/KWD
4.Inlet
guide vane/
ARCA入口导向叶片/ARCA
5.Gascooler/
Oeltechnik气体冷却器
6.Oil
supply system: auxiliary oil pump/
KRACHT
供油系统:辅助油泵
8.Electrical Project-Documentation/ Hotho
Data
电气资料/Hotho数据
Installation Manual of Compressor
Trains
压缩机组安装手册
Basics基础
Table of
Contents目录
Introduction介绍
Safety,
Health, Environmental Protection (SHE)安全、健康、环境保护(SHE)
Tasks and
spheres of responsibility of MAN TURBO 责任和工作划分
MAN TURBO
personnel卖方人员
Purchaser's
erection personnel买方人员
Site
installation现场安装
Scope of
supply供货范围
Packing包装
Storage and
preservation存放
Foundation
preparations安装基础装备
Installation
work安装工作
Transport运输
Setting-up and
alignment安放及对中
Cleaning of
piping管道清洗
Installing
piping管道安装
Ancillary
equipment辅助设备
Additional
unit components额外的装置部件
Drawings图纸
Plans,
drawings, and schematic diagrams平面布置图、图纸、示意图
Index附录
Opearating Manual of Air Separation Plant,
including:
空气分离装置操作(运行)手册,包括:
1.Process
Description, General Specifications and Theoretical
Principles:
工艺描述,总说明书和理论基础
Introduction引言
Plant performance
data装置性能数据
process
description工艺描述
general总则
detailed
description说细描述
theoretical
principles理论基础
composition of
air空气组成
chemical properties
of components of air空气成份的化学特性
rectification精馏
2.Plant
Components装置组成
air
filter空气过滤器
compressors/expansion
turbines压缩机/膨胀透平
coolers冷却器
adsobers吸附器
heaters加热器
heat exchangers
(coldbox main part)换热器(冷箱主要部分)
rectification
columns精馏塔
cryogenic liquid
pumps低温液体泵
watr pumps
水泵
distributed control
system分布式控制系统
other
components其它组成部分
valves (inside
coldbox)阀(冷箱内)
attachments附件
3.Safety
Rules for Air Separation Plants
空分装置的安全守则
general safety
instructions一般安全指导说明
deriming frequency of
air separation plants空分装置的除霜频率
general
characteristics of air and its
components空气的一般特征及其组成成份
safety
precautions安全措施
fire and explosion
dangers火灾及爆炸危险
danger of death by
suffocation窒息产生的死亡危险
danger due to the
effects of coldness因冷引起的危险
safety
devices安装设备
buildings and
facilities建筑和设施
fire fighting
equipment消防设备
safety devicesagainst
excess pressure超压保护安全设备
safe function of
safety devices安全设备的安全功能
purging of insulation
in coldboxes冷箱内保冷的清洗
cleaning procedures
and cleaning agents清洁程序及清洁剂
steeping, purging,
washing, spraying or wiping浸泡,吹洗,清洗,喷涂或擦试
blasting喷砂
pickling酸洗
blowing
out吹扫
safety instructions
for maintenance and repair work
维护和维修工作的安全指导说明
inspection of
molecular sieve adsorbers分子筛吸附器的检查
handling of perlite
as insulating materialfor cold boxes
冷箱保冷材料珍珠砂的处理
inspectionand
maintenance activities in working areas with possible dangerous
concentration of gases (O2,N2,Ar)
气体(O2,N2,Ar)聚集区域的检查和维护工作
attachments附件
4.Start up
of the
Unit装置的开车
preparation for start
up开车的准备
general总则
position of valves
and controllers阀门和控制器的位置
start up of the
cooling water system冷却水系统的开车
start up of the air
compressor C1161/C1461 N2 recycle compressor
空气压缩机C1161/C1461氮气循环压缩机的开车
start up of the
precooling system预冷系统的开车
start up of the
molecular sieve station分子筛站的开车
normal start
up正常开车
start up of
coldbox冷箱的开车
load of recycle
compressor C1461循环压缩机C1461的负荷
start up of booster
and expansion turbine (C3420/X3471)
start up of cryogenic
liquid pumps低温液体泵的开车
start up of air
product blower C8361空气产器鼓风机C8361的开车
cooling down the low
temperature section (main plant)
低温部分的降温(主要装置)
start of
production生产开始
start up and
operation of back up systems备用系统的开车和运行
MP
Nitrogen中压氮气
HP
Nitrogen高压氮气
shut down and warming
up of the unit装置的关机和升温
scheduled plant shut
down计划中的装置关机
shut down by platn
failure and trips装置故障和跳车引起的关机
warming up
(deriming)升温(除霜)
5.Plant
Supervision装置管理
normal
operation正常运行
general
总则
process
relations工艺关系
supervision and
maintenance description for main parts
主要部件的管理和维护描述
general总则
machines and
equipment机器和设备
molecular sieve
station A2626A/B分子筛站A2626A/B
steam heater
E2617蒸汽加热器E2617
coldbox冷箱
plant disturbance and
corrective actions装置故障及整改措施
failure of
machines机器故障
failure of precooling
system预冷系统故障
failure of molsieve
station A2626A/B分子筛站A2626A/B故障
failure of the N2
booster compressor氮气增压压缩机的故障
Failure of the
nitrogen product compressor氮气产品压缩机的故障
failure of
booster/expansion turbine unit增压/膨胀透平装置的故障
failure of the
coldbox冷箱的故障
ejector,drain pits
and cold box purge喷射器,排水坑和冷箱清洗
failure of cryogenic
pumps低温泵故障
product delivery
(gas+liquid)产品传输(气体+液体)
liquid product
storage system incl.backup液体产品贮存系统,包括备用
6.Alarming
and
Control报警和控制
list of measuring
points, alarms and switches测量点,报警和开关清单
liquid
levels液位
list of analysis
points分析点清单
attachments附件
7.P&ID Diagrams
PID图
8.Attachments附件
determination of
water vapour content水蒸汽含量的确定
general and principle
of reaction总论和反应原理
literature说明书
short description of
the drager tube
drager管的简述
cross
sensitivity/interferences干扰
scope范围
measuring
range测量范围
temperature
range温度范围
combination with
other test tubes与其它试管的结合
sampling取样
for exact
water-determinations关于正确测定水
for
water-determinations during plant
drying装置干燥期间水的测定
procedure程序
using the Ddrager Gas
Detector(water contents >0,3mg H2O/I)
使用Ddrager气体探测器(水含量>
0,3mgH2O/I)
using a gas-meter or
a flowmeter (water contents <0,3mg
H2O/I)
使用气体量表或一个流量计(水含量<0,3mgH2O/I)
control of the test
tube indication试管显示的控制
calculation计算
determination using
the gas detector使用气体探测器测定
determination using a
gas-meter or flowmeter使和气体量表或流量计测定
conversion to
dew-point转换至露点
conversion to
relative humidity转换至相对湿度
storing
ability存储能力
test tubes
unused未使用的试管
test tubes
used使用过的试管
disposal of the test
tubes试管的处理
alternative
methods其它方法
othr test
tubes其它试管
with Karl-Fischer
solution ref.to instruction V362
使用Karl-Fischer方法,参看说明V362
devices with
H3PO4-analyser, eg chemie technik aquanal, or linde H2O-analyzer
(ref. to instruction V467)
带H3PO4的装置-分析器,如化学技术aquanal,或林德H2O-分析器(参看说明V467)
dew-point-hygrometer (reflector-instrument) ref.to instruction
V371
露点湿底计(反射器-仪表)参看说明V371
Installation Manual of Air Separation Plant,
including:
空分装置安装手册,包括:
00_General
总则
01_Vol I
Erection
Master
第1册 组装册
02_Vol II 1
Installation Instruction
第2册 安装说明
03_Vol II 2
Installation Instruction
第2册 安装说明
04_Vol III 1
General Documents - P & ID
第3.1册 一般性文件——P&ID
05_Vol III 2
General Documents - Specifications for Testing &
Inspection
第3.2册 一般性文件——检测规范
06_Vol III 3
General Documents - LS (Lindes
Standards)
第3.3册 一般性文件-LS(林德标准)
07_V01 III 4
Pipe Classes
第3.4册 管道等级
08_Vol V Heat
Exchanger
第5册
换热器
09_Vol VI 1-4
Rotating Equipment
第6.1-4册 动设备
10_Vol VI 5
Rotating Equipment
第6.5册 动设备
11_Vol VIII 1
Piping General and Piping outside Coldbox
第8.1册 一般管道和冷箱外管道
12_Vol VIII 2
Piping General and Piping outside Coldbox
第8.2册 一般管道和冷箱外管道
13_Vol IX A
Piping inside Coldbox - Erection Bills of
Material
第9A册 冷箱内管道——安装材料表
14_Vol IX B
Piping inside Coldbox - Piping Plans
第9B册 冷箱内管道——管道布置图
15_Vol IX C
Piping inside Coldbox – Isometrics
第9C册 冷箱内管道——单线图
16_Vol XI B
Steel Structure
第11B册 钢结构
1T_Vol XII
Electrical
第12册
电气
18_Vol XIII 7
Instrumentation
第13.7册
仪表
19_Vol XIII 8
Instrumentation
第13.8册
仪表